As an industry leading provider of equipment to the dairy and food processing industry, at Membrane System Specialists, Inc. we are capable of designing and manufacturing custom fluid separation systems for a variety of applications. Fluid separation systems are used to remove suspended particles, microorganisms, fats, proteins, or carbohydrates from the raw milk or other feedstock streams. Different membranes are used to effectively remove each type of particle based on size. The systems we produce are capable of removing particles from as large as 10 microns to less than 0.001 microns.

The first step of the design process is a complete characterization of the customer’s feedstock and desired final product. Given the specific feedstock volume and composition, a separation system is designed with the necessary microfiltration, ultrafiltration, nano filtration, or reverse osmosis system to create the needed streams for further processing. All equipment is manufactured to the highest quality and sanitation standards using durable materials that are easy to clean and require minimal maintenance. During the design process, our engineers are able to rapidly respond to any changes that may occur as a result of customer request. The controls and mechanical components we use are the highest quality in the industry and are specifically selected for their ability to endure harsh operating environments.

In addition to design and manufacturing, our team provides installation, commissioning, training, and full support throughout the life of the equipment. Membranes typically must be replaced once every 12 to 18 months to maintain maximum separation efficiency. We can provide replacement membranes quickly to ensure customers’ needs are met. All designs are custom, but are based on proven filtration processes that have been industry tested during in-house pilot programs and within the dairy industry. Our lead times are among the fastest in the industry for custom systems and vary depending on the scope of the project, with most lead times averaging 8 to 16 weeks. For additional information about our custom fluid separation systems, see the table below, or contact us directly.

Fluid System Highlights

General Capabilities

Build
Consulting

Design
Repair

Product Designed

Fluid Separation Systems

Machine Style

Skid-Mounted or Built on Site
Custom Customer Oriented Design & Layout
Turnkey
Automated Control

Fluid Separation Types
Membrane Type Particle Size (microns)
Microfiltration 0.1 to 10
Ultrafilration 0.01 to 0.1
Nanofiltration 0.001 to 0.01
Reverse Osmosis Less than 0.001
Samples Processes

Brine Solution Cleaning
Raw Milk Filtration
Whey Separation

  • Mineral Reduction of Whey
  • Acid Reduction of Whey

Protein Fractionation
Fluid Concentration
Product Concentration
Water Polishing (Category 1 Option)
Discard Streams

Control Mode

Automated Control
PLC
HMI
Custom Programming & Integration as Needed

Testing & Inspection

System Verification
Pilot Testing
FAT Testing

To Customer Specifications
Testing Reports Provided as Needed

Additional Services Provided

Documentation (SOP, Parts list, etc)
Installation
Integration
Product Design

Project Management
Technical Support
Ancillary Parts Support

Lead Time

8 to 16 Weeks Typical
Dependent on Scope of Project

Industry Focus

Dairy
Food Processing

Industry Standards

USDA
3-A Sanitary Standards
All Applicable Sanitation & Cleanliness Standards